Assembléon

introducing iflex
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“Can I have Assembléons’ reknown placement excellence in a smart flexible package? ”
YES YOU CAN

Introducing iFlex

Assembléon introduces iFlex: an intelligent and flexible pick & place solution that fits to every PCB assembly need. Improving your line throughput by more than 30%, at almost zero defects!

Available in three models (T4, T2 and H1), the modular iFlex lines are easy to install and (re)configure to handle all challenges in your production environment: dynamic product varieties and batch sizes with the increasing demand for quality and just-in-time deliveries.

iFlex: zero defect production improves the quality of your end products

Assembléon is renowned for highly reliable placement quality. Quality is therefore also key with the new iFlex, which uses our unique single-pick/single-place with real-time closed-loop feedback force. This gives you the industry's highest first pass yield and placement defects below 5 DPM. For almost zero defect production.

Quality from the very first board starts way before production. The iFlex provides you with offline preparation tools to create error free programs. Eliminating all errors in component shapes, offsets, polarity and orientation. From 01005 to big connectors, from bare dies to complex Package-on-Packages, Assembléon's iFlex places near 100% quality for industries which cannot tolerate board defects.

iFlex: deliver the right quantities, no matter the variety

At the end of the day, did you get the number of boards that you expected, within the time you expected? And at the right quality? iFlex improves your productivity by introducing Independent Dual Lane, with dual sided feeding, to help you produce multiple types of products per line. Even per lane! Being a modular concept, iFlex lets you run any product on any lane on any module.

Assembléon's proven high pick and place rates improves your predictability: iFlex efficiently provide you with only the required number of products at the required quality. From the very first board, eliminating any unnecessary losses of sometimes scarce components.

And with outputs ranging from 7,000 up to 51,000 components per hour (IPC) per model, iFlex fits both NPI and high volume production very well!

iFlex: maximize your line utilization for 30% more throughput

iFlex helps you to increase real production time by reducing the number of setups or feeder changes. Easy software tools intelligently group programs together. Trolley exchanges during production, fast feeder loading and 'Place Feeder Anywhere' simplify your remaining changeovers without any time loss.

Although being modular, iFlex uses only one placement head concept, able to place all available components to avoid any complex and time consuming head changes.

Smart additions like Internal Buffering take care that boards keep flowing out of your iFlex line, eliminating the influence of daily line dynamics like empty tapes. Just one of the many things that makes iFlex your smart solution for producing more efficient and increasing your line throughput by more than 30%!

iFlex: to keep you competitive

Time is money. Assembléon's iFlex not only increases your real production time by improving your line utilization and manufacturing efficiency, it also reduces downtime when preparing for production or maintaining your line.

Its simple user interface not only allows for easy and instant start-ups, you only need to program one segment to control the complete line. Saving valuable operating time. But save time and money on maintenance too: its smart design and remote diagnostics options results in a minimum of repairs.

Increasing your real production time, iFlex offers you a complete solution to produce more jobs per day. At the lowest costs, improving your business results.

iFlex: helping you to produce more sustainable

Assembléon already sets the benchmark in sustainable PCB assembly with its unique single-pick/single-place technology. This reduces electricity consumption by 50% compared to turret or revolver placement gantries. Of course our green technology is embedded in the iFlex, but its smart design brings even more benefits to produce more sustainable.

Assembléon's iFlex reduces your board and component waste since it brings you the industry's highest first pass yield. Its compact design doubles the output per production area, reducing your manufacturing foot print. New technologies, like carbon fiber, result in lightweight placement heads which allows the iFlex to use less power to place your components.

iFlex specifications

iFlex: Watch full movie